The Premier Source for Bronze wear plate Online,C86300 430B Bronze Wear Plates Made to order from china.Mold and Die Products,Precision wear plates available in standard and custom sizes.

Mould & Injection Copper Self-Lube Wear Plates with Graphite Inlaid Bronze Bushings Retainers are precision-engineered components designed to offer exceptional wear resistance and self-lubricating properties. The combination of copper and graphite materials creates a highly durable and low-friction surface, ensuring smooth and efficient operation in various industrial applications.

The Graphite inlaid bronze bushings retainers act as lubrication reservoirs, releasing graphite lubricant as needed to maintain a constant lubricating film on the wear plates. This self-lubricating design significantly reduces friction and wear, extending the service life of the equipment and minimizing maintenance requirements.

The mould and injection process ensures consistent and accurate manufacturing of the wear plates, guaranteeing a perfect fit and optimal performance in high-wear environments. Wh used in machinery, equipment, or vehicles, these wear plates provide a reliable and cost-effective solution for maintaining smooth and efficient operation.

Overall, Mould & Injection Copper Self-Lube Wear Plates with Graphite Inlaid Bronze Bushings Retainers are an ideal choice for industrial applications that require high wear resistance and self-lubricating properties.

Wear Plates guide and control linear motion when there are heavy forces to contend with. These plates act as linear bearings to guide and control movement. VIIPLUS CHINA offers various types of bronze wear plates, ranging from unfinished cast bronze plate to fully finished machined components.Many of the fully machined bronze wear plates that we manufacture are self lubricating. This is acheived by a process of plugging the bronze plate with plugs of graphite. We offer a full line of plug graphite bearings.

Mould & Injection Copper Self Lube Wear Plates With Graphite Inlaid

Bronze Bushings

Our cast bronze wear plates can be supplied in the following bronze alloys:

C95400 Aluminum Bronze

C93200 SAE 660 Bearing Bronze

C86300 Manganese Bronze

The product description

VIIPLUS is dedicated to the research and development of sliding bearing and fixed seat products.

Application field

It is widely used in automobile stamping mould, plastic mould, hardware mould, injection molding machinery and so on.

Suitable for quick change type, precision one-time installation, to improve test efficiency, improve the efficiency of sheet metal, reduce installation time.

Including ordinary fixed seats, pneumatic fixed block, ball lock block, integrated block and discharge set of products, such as standard cover Dayton, Moeller, Punch and so on mainstream standards,Bushing products have very high roundness, cylindricity, position etc.

Dayton Moeller Punch standard Quality management Products that stand the test of quality

Self-lubricating plate, copper guide plate inlaid with graphite, oilless waring plate, liner sliding bearing application for press die mould plastic mould injection mold machine

C86300 manganese bronze is a brand of ASTM, and its material composition:

Cu60-66, zn22-28, fe2.0-4.0, al5.0-7.5, mn2.5-5.0, Sn0.2, Pb0.2,

Mechanical properties:

Tensile strength: 700MPA

Yield strength: 400mpa

Elongation: 10

C86300 manganese bronze is often made into rongchang self - lubricating bearings, self - lubricating bearings of the common materials.

Company Profile

VIIPLUS is a major manufacturer of mold standard components in China. It is located in Jiashan,Jiaxing City, Zhejiang Province.

We also has formed a close strategic partnership with some well-known domestic and foreign enterprises to co-develop the domestic and foreign markets which made VIIPLUS win a high reputation and visibility in the international market. More than 80% of our products are exported to more than fifty countries and regions such as Germany, Italy, Turkey, Poland and USA,etc.

VIIPLUS committed to providing the highest quality products and services to our customers.

Mold standard parts, guide sleeve guide plate, self - lubricating bearings professional manufacturers

Application area

The products are used in press die mould ,plastic mould ,injection mold machine,etc.

Copper plates with graphite inlaid | Bronze Bushings Graphite Blocks, Sheets & Plates

Material: CuZn25Al6Fe3Mn3 + Graphite

High quality Mould Components graphite filled bronze wear plate guide plate slide plate with reasonable price

Oilless Wear Plate standard size

Chemical Compositions

Description

Material:Solid Bronze bushings and plates are made completely of tin bronze, CuSn10P, which has very good machine ability. All surfaces of the solid bronze bushings are machined.

Solid iron bushings and plates are made in same way of bronze material, but it is much lower costs if you are not in high performance requirements.

Bronze Bushing slide plate, bronze slide bearing

Features and advantages

1.Insensitive to dirty environment

2.Resistant to shock loads and vibrations at slow speeds

3.Enable operation with a poor shaft surface finish

4.Good resistance to corrosive conditions

Copper Cast Bronze Bearings / Flanged Bronze Bearings

Cast Bronze Bearing with Graphite Plugs

Specifications

Oilless Wear Plate standard size

VIIPLUS Do only fine goods, put an end to inferior goods.High-precision processing equipment is like a magic weapon to win

1. May work without any ol for long period

2. Extremely high load capacity, good anti-wear and lower friction

3. Particularly appropriate for low speed and high load

4. Suitable for reciprocating, oscillation or intermittent motion where oil film is hard to be formed

5. Good chemical resistant and anti-corrosion characteristics

6. Can b€ used in wide range of temperature from -40℃-+300℃

VSB-50P Oilless Wear Plate material is made of strong cast bronze based metal with special solid lubricants embedded. The base metal withstands high load and the solid lubricants provide self-lubrication. The bearing shows excellent performance without pre-lubrication under conditions of extreme high/low temperature with low speed. This material provides a maintenance-free bearing solution, particularly for high load, intermittent of oscillating motion.

Oilless Wear Plate Bearings Embedded with Solid Lubricants standard size table

Bearing forms available in standard dimensions

· Cylindrical bushes

· Flanged bushes

· Sliding plates

Bearing forms made to order: standard forms in special dimensions, thrust washers, flanged thrust washers, half-bearings, special shapes obtained by stamping or deep drawing, customized bearing designs.

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

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• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.