We provide comprehensive solutions for industrial valves, including steel bronze bushings, PAP-P10-P20- materials, and cylindrical sleeves. Our products are designed to meet the rigorous demands of industrial applications, ensuring reliable performance and durability.

Our steel bronze bushings are made from high-quality materials that offer excellent corrosion resistance and wear resistance. They are precision-machined to ensure a tight fit and smooth operation within the valve assembly.

The PAP-P10-P20- materials we use are known for their excellent lubrication properties and low friction coefficients. This helps to reduce wear and tear on the valve components, extending their lifespan and improving overall performance.

Our cylindrical sleeves are designed to provide a strong and stable support for the valve assembly. They are made from durable materials that can withstand high pressures and temperatures, ensuring reliable operation even in extreme conditions.

We understand that each industrial application has its unique requirements, and we are committed to providing customized solutions that meet your specific needs. Our team of experts will work with you to identify the best materials and designs for your valves, ensuring optimal performance and reliability.

Contact us today to learn more about our complete solutions for industrial valves. We look forward to helping you achieve success in your industrial applications.

Questions or need a quote?Request a quote for a standard product, a custom product, or ask us a question.Complete solutions for industrial valves Bushing Steel Bronze Bushing

The Premier China Source for Steel Bronze Bushings Online

Pap-P10-P20- Bushings & Bearings
VIIPLUS SELF LUBRICATING BEARING & BUSHINGS products are designed for a wide range of industrial applications and services.

VIIPLUS Self-Lubricating Bearings Material provides high-end casting to our valve divisions including materials like (low temperature) carbon steel/ stainless steel/ Bushing POM Bushes and high bronze alloy steels bearings.

Cylindrical Bushes PAP Friction Bearing Bushing Hydraulic Cylinder Bearing Cylindrical bushes PAP are available in 2 material types. Material type P1 formaintenance-free, dry-running applications; Make customs clearance more smoothCross-border shipping?VIIPLUS helps you complete the process step by step.

DESCRIPTION

ROLLED DRY SLIDING BEARINGS ()

Main function:

• Absorbing and transferring radical forces
• Fixing moving components to each other
• Ensuring guidance accuracy with radial and axial movements over the entire service life

Material is designed to operate without supplemental lubrication and will perform excellent when lubrication is present. Low friction, low wear rate, good sliding characteristics and very low absorption are a few of the features of this material. VSB-10 bushings will support rotary, linear and oscillating motion.

1. /Fibre mixture thickness 0.01~0.03mm. It is the contact surface for the rotating shaft. Minute partides of the layer and the sintered bronze material combine to create a solid lubricant film, which coats the shaft.

2. Sintered bronze powder thickness 0.20*0.35mm,A special composition of powdered copper is thermally fused to the steel backing. This contact layer acts as an anchor for the layer and conducts the thermal build up away from the bearing surfaces.

3. Low-carbon steel backing. Setting the foundation of the bushings, the steel back provides exceptional stability, load carrying and heat dissipation characteristics.

Technical Data

Carbon Steel + Copper Powder + ( + Pb + Filler)

• Metal-Polymer Composite Self-lubricating Bushing Material
• Steel Back + Porous Bronze Sinter +
• + Lead

* Depending on Operating Conditions

Bearing forms available in standard dimensions
· Cylindrical bushes
· Flanged bushes
· Thrust washers
· Flanged washers
· Sliding plates

Plain bearings are available as bushes, collar bushes, washers, strips or special designs.

Metric bearings and imperial bushings made to order: standard bushing forms in special dimensions, half-bushings, special shapes obtained by stamping or deep drawing, customized bushing designs

viiplus 10 bushes are used in various applications, for example:

* hydraulic vehicles;
* automobiles;
* motorcycles;
* agricultural machinery;
* textile machinery;
* printing machinery;
* gymnastics equipment and more;

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

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• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.