Wrapped Bronze Bearings, featuring a CuSn8P collar and diamond lubrication indents, are precision-engineered components designed to offer exceptional performance in high-load and high-speed applications. Constructed from high-quality bronze material, these bearings exhibit superior wear resistance, corrosion resistance, and mechanical strength.

The wrapped design of these bearings provides additional support and stability, ensuring a secure and stable fit within the housing. This design also enhances the bearings' ability to withstand deformation and damage, even under extreme conditions.

The CuSn8P collar, with its unique composition, offers superior strength and hardness, making it ideal for use in high-stress areas. This collar also contributes to the bearings' overall durability and reliability.

The diamond lubrication indents are a key feature of these bearings. These precision-formed indents act as reservoirs for lubrication oil or grease, ensuring a continuous and even supply of lubrication to the contact surfaces. This lubrication significantly reduces friction and wear, extending the bearings' lifespan and improving their performance.

The combination of the wrapped design, CuSn8P collar, and diamond lubrication indents results in bearings that are not only durable but also highly efficient. These bearings are an excellent choice for reducing friction, wear, and downtime in various industrial applications, including heavy machinery, motor vehicles, and other mechanical systems.

FB090 Wrapped Bronze Bearing CuSn8P with Diamond Oil Grooves

Bronze Wrapped Plain Bearings | Metric Wrapped Bronze Bearing

Wrapped bushes with grease pockets, Wrapped Bronze Bushes at Best Price.

Wrapped Bronze Bushes, Dry Bush, Dry Washer, Manufacturer

Wrapped / Homogeneous Bronze Bushes, Bushes, Wrapped bushes with grease pockets, CuSn 8 bronze material according to DIN 17662

Bronze bushing Flange F090 ID40 OD 44 L40F55.pdf

The wrapped bronze bearings are made entirely of CuSn8 phosphor bronze. CuSn8 is characterized by the purity of the alloy with only a very low level of impurities. The wrapped bronze bearings are produced from strips that are then packaged and calibrated.

Wrapped bronze bushes are ideal for applications involving rotation and oscillation. With low wear and excellent corrosion- and water-resistance.

Diamond oil holes CuSn6.5P0.1 or CuSn8P0.3 Bronze Bushings Material Split Gap​ made to order from china FB090 Tinapronssi 200100 Liukulaakeri

Bronze Pivot Bushes 800 series Plain Bushes Split Type with diamond indentation grease pockets

Standard Bushings - Inch Standard Bushings - Metric Made to Order / Custom Bushings

090 Wrapped Bronze Bearing is a standard item of our company. This type wrapped bronze bearing is made of specially formulated high-density bronze alloy.

The wrapped bronze bearing sleeve is made of CuSn6.5P0.1 or cusn8p0.3 bronze, which is an economical Wrapped Bronze Bearing with high bearing capacity and good wear resistance. The working surface of standard FB090 Wrapped Bronze Bearing products is covered with regular diamond oil holes, which can store oil and easily form an oil film

at the beginning of the movement, thus reducing the initial friction coefficient.

Bushings Tolerance

Mating Material

surface roughness Ra = 0,4 μm
minimum hardness > 200 HB

FB090 Wrapped Bronze Bearing Features

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

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• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.