The Bronze Thrust Bearing 954 Bronze with Graphite Plugs is a highly specialized component designed to provide superior wear resistance and durability in thrust bearing applications. The combination of 954 bronze and graphite plugs offers a unique blend of properties that ensure smooth and reliable operation.

The 954 bronze, often referred to as tin-based bronze, is chosen for its excellent strength, corrosion resistance, and thermal conductivity. This material is well-suited for demanding applications that require a bearing material that can withstand high loads and temperatures.

The graphite plugs, evenly distributed within the bronze matrix, provide a continuous source of lubrication. Graphite is a natural lubricant that reduces friction and wear, ensuring smooth operation of the thrust bearing. The plugs act as reservoirs of graphite lubricant, releasing it as needed to maintain the desired level of lubrication.

The incorporation of graphite plugs into the 954 bronze matrix results in a thrust bearing that is both strong and self-lubricating. This eliminates the need for external lubrication, reducing maintenance requirements and downtime. The self-lubricating properties also ensure consistent performance and longer bearing life.

The Bronze Thrust Bearing 954 Bronze with Graphite Plugs is suitable for a wide range of industrial applications, including heavy machinery, presses, punches, and other equipment that involves thrust loads. It is particularly well-suited for applications where lubrication may be difficult or undesirable due to dust, dirt, or other contaminants.

In summary, the Bronze Thrust Bearing 954 Bronze with Graphite Plugs offers superior wear resistance, durability, and self-lubricating properties. It is an excellent choice for thrust bearing applications that require a reliable and long-lasting bearing solution.

Thrust Washer, Self Lubricating - Bronze Thrust Washer With Solid Lubricating

Large Selection Of Oilless Bronze Thrust Washer, Oil Free Copper Alloy Washers

Replace OILES #500 SPW Oilless Thrust Washer with Graphite Plugs Material Bronze alloy CuZn25Al5Mn4Fe3 + Graphite plugs.

The oil-free solid lubricant bushing is a new type made from a strong copper alloy and is evenly embedded in the solid lubricant housing.

Bronze Thrust Bearing 954 Bronze W/ Graphite Plugs Inch Size

The oilless bronze thrust washer were developed for high load, low speed applications and are manufactured from high strength rotational molded bronze using a specially formed graphite plug as a lubricant.

Our oilless bronze thrust washers are available in metric and imperial sizes. Our in-house machining service can produce non-standard sizes to suit specific customer requirements.

Oilless Thrust Washer Structures

① Solid lubricant film
② Solid lubricant plug
③ Bronze backing

Oilless Bronze Thrust Washer Application

1. Heavy duty tractor and farm implement equipment
2. Mining equipment
3. Forestry equipment
4. Mixing tank bladeshaft support
5. Foundry, furnace and steel production equipment
6. HVAC applications
7. Heavy duty caster and wheel support bearings
8. Kiln kart veneer dryer applications, and possiblely other applications

Graphite Plugged Washer Self Lube Wear Plates Flange Size Standard

PODKŁADKA ŚLIZGOWA SOBW , SOBW- maintenance-free - sliding washer is made of very hard bronze (base material) and specially placed solid grease (graphite).

Set the graphite to match the direction of travel.

The base material bears the load, and the solid grease ensures the lubrication of the bearing throughout its service life.

The graphite composition must be able to lubricate the sliding surface of bronze.As the bearing rotates, the grease film diffuses to brown.

This means that there is always a gap between the two sliding surfaces in order for the bronze and graphite to work effectively.

Recommended maximum operating temperature: 300°C (bearing manufactured at 1000°C) greater clearance shall be provided to compensate for thermal expansion at operating temperatures above 100°C.

Bronze Thrust Bearing enhance the hardness of high hardness brass, giving rise to higher load bearing capacity and better wear-resistant property. The products are widely used in continuous casting rolling machine, mining equipment, engineering equipment, injection-molding machines, etc. Because of its high hardness, it's difficult to machining and finish, it's recommended only for really high load applications.

Necessary maintenance usually involves checking consumption every six months to two years, depending on usage time and load.It is recommended that the parts be re-lubricated each time they are removed.Do not remove the existing solid grease layer.Continuous lubrication is not required, as the part does not require maintenance if all requirements for the use of bronze with solid grease are complied with.Machining: bronze is easy to process.

Basically, there is not much difference between our products and ordinary steel processing.No special tools are required, but remember to use sharp tools, preferably new ones.

It is recommended to use the grease for HSS or carbide tools.As with ordinary steel, the distance of the machine is about 0.3 mm during rough milling.When milling/roughing, use low feed rate and low cutting depth.Operating temperature: -50°C / + 200°C (Max. 300°C)

Application characteristics

Jdb-1 is a universal basic product, regardless of high pressure, low pressure, high temperature, low temperature, oil lubrication, oil free lubrication or water lubrication.They all apply.

The matrix of the product is high-strength brass, which is twice as hard as the general copper cover.Wear resistance increased more than twice.

Therefore, the continuous casting machine, rolling mill, conveyor in the metallurgical industry can be used.Also used for plastic injection molding machine locking mechanism, extrusion mechanism.Automatic switch of high voltage, lifting support of construction machinery, and arc door support of water conservancy project.Pulley and drive wheel parts.There are also paper dryer, automobile mold, ship anchor sliding parts and so on.

JDB 1 2 is mainly suitable for low load, high temperature and medium speed applications, such as fireplace door hinges, oven raceway, light industrial machinery, machine tool industry, etc.

The internal material of jdb-3 is the same as that of jdb-2. In addition to the function of jdb-2, it also reflects the functions of saving cost, improving compressive strength and welding and installation of end face and matrix.

It is suitable for non-oil lubricating parts in construction machinery, metallurgical machinery and conveying machinery.

Jdb-4 is a typical material - saving product where mechanical properties are not required.It can be used as a substitute material for jdb-2.Can greatly reduce the cost, to meet the use of requirements, such as: mold guide sleeve, injection molding machine mold frame.

Jdb-5 is an enhanced product.It has very high compressive performance, especially suitable for supporting parts of the crane, such as excavator support, winch support, crane support, etc.But because the matrix is steel.So should not be used in water or acid, alkali occasion.

Bearing forms available in standard dimensions
· Cylindrical bushes
· Flanged bushes
· Sliding plate

START YOUR PROJECTWITH AN APPLICATION ENGINEER

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

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• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.